Product Development Engineer - Propulsion/Body Exterior & Fuel Systems

In this position...

Ford Motor Company is seeking a highly motivated Fuel System Application Design & Release Engineer to join our Propulsion/Body Exterior & Fuel Systems engineering team. This role is responsible for the design, development, validation, and release of fuel system components and subsystems for current and future vehicle programs. The engineer will collaborate cross-functionally with manufacturing, purchasing, quality, and supplier partners to ensure fuel system designs meet performance, safety, regulatory, durability, and cost targets while supporting Ford's commitment to quality and innovation. This position requires a strong foundation in mechanical/automotive engineering, hands-on problem solving, and the ability to manage multiple priorities in a fast-paced, deadline-driven environment.
 

What you'll do...

• Design, develop, and release fuel system components (fuel tanks, filler pipes, fuel pumps, vapor management/EVAP systems, lines, and connectors) for passenger vehicles and trucks.

• Create and maintain CAD models, drawings, and engineering specifications using tools in Ford's PLM systems (e.g, TeamCenter, 3DX).

• Complete Fuel TechClub assessments at all program milestones

• Ensure fuel system designs comply with federal, state, and international regulatory requirements (FMVSS, EPA, CARB, ECE) related to evaporative emissions, crashworthiness, and fuel system integrity.

• Conduct design analysis including DFMEA, tolerance stacking, packaging studies, and structural/thermal simulations in coordination with CAE teams.

• Lead and support design verification and validation testing, including vehicle-level crash testing, durability testing, and evaporative emissions testing; analyze results and drive corrective actions.

• Manage the Engineering Change Level (ECL) process and Bill of Materials (BOM) accuracy throughout the vehicle program lifecycle.

• Collaborate with suppliers on component design, sourcing, and manufacturing feasibility; participate in supplier technical reviews and issue resolution.

• Partner with manufacturing and plant teams to resolve build issues, launch-related concerns, and continuous improvement initiatives.

• Support cost reduction initiatives and value engineering activities without compromising safety or performance.

• Participate in cross-functional Program Milestone reviews (e.g., PD milestones, Gateway reviews) and ensure timely completion of deliverables.

• Investigate and resolve field/warranty issues related to fuel systems using root cause analysis methodologies (8D, 5-Why, Fishbone).

• Ensure compliance with Ford's engineering standards, corporate design rules, and safety/regulatory documentation requirements.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? 

No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.
 

This position is a salary grade 5 and ranges from $65,100-$109,300

This position is a salary grade 6 and ranges from $74,300-$124,500

This position is a salary grade 7 and ranges from $86,600-$144,900

This position is a salary grade 8 and ranges from $99,100-$166,200

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.   #LI-JF1 #VehicleHardwareEngineering #Hybrid

You'll have...
 

• Bachelors in engineering

• At least 2 years of design and release experience. Previous Fuel Systems and launch experience is desired
• Proficiency in the usage of D&R tools such as WERS, Teamcenter, FEDE, Global 8D, DFMEA, DVP&R, PV, APQP Reviews, and AIMs
• Self-starter with excellent communication and organization skills who can look ahead for the GPDS program deliverables, develop a workplan and drive the process both inside of Ford and with the supply base to meet the deliverables
• Working knowledge of GD&T, tolerance analysis, and DFMEA processes.
• Familiarity with automotive regulatory standards related to fuel systems and emissions (FMVSS 301, EPA/CARB evaporative emissions regulations).
• Strong analytical and problem-solving skills with the ability to interpret test data and drive engineering decisions.

Even better, you may have...

• Master's degree in engineering.
• Excellent communication skills and ability to work effectively in cross-functional, global teams.
• Ability to travel occasionally to supplier sites, proving grounds, and manufacturing plants.